AM Basics & Station Setup
Class E Overview and
Theory of Operation
Output Circuit Values & MOSFET ratings
High Power & Harmonic Reduction
Testing & Tuning Procedures
Modulators & Power Supplies
Simple 400 Watt
RF Amp for
VFO for 160 & 80 meters
Using a lower power
transmitter as an
RF source (A to D converter)
Pulse Width Modulator and power supply
24 MOSFET RF Amplifier - Step by Step
Analog Modulator (Class H) and power supply
Overall Schematic of a complete modulator/power supply
Class E Kits
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Amplitude Modulation (AM) is essentially a mixing process where the
audio "modulating" signal is mixed with the radio frequency "carrier".
The resulting signal actually consists of three distinct components:
the carrier, the upper sideband (carrier frequency plus the audio
modulating frequency) and the lower sideband (carrier frequency minus
the audio modulating frequency).
One very practical method of generating AM is to vary the DC voltage
fed to an RF amplifier that exhibits a square-law characteristic. A
square-law simply means the RF amplifier's output power increases as
the square of the applied voltage - using Ohm's law:
An amplifier operating in saturated or switching mode (class C, D, E
and F are the most common) is well suited to amplitude modulation
because these types of amplifiers, when properly adjusted and
configured, will exhibit an excellent square-law characteristic.
The diagram above shows the major components of an AM transmitter.
The RF amplifier takes input from an RF source and amplifies it to the
desired power level. The modulator consists of a high power audio
frequency amplifier. It is connected between the RF amplifier and the
power supply, and is designed to modulate the DC voltage fed to the RF
amplifier. This type of modulator is known as a Series
modulator - so named because the modulator is in series with the power
supply and the RF amplifier. The modulator may by either analog (class
A, G, H, etc.) or pulse width (switching). In an ideal situation, the
modulated DC fed to the RF amplifier will exactly match the audio input
to the modulator. Several types of series modulators are described here.
Setting up a Station
If you are building your first Amateur transmitter, you may have to provide some basic
infrastructure, such as a transmit/receive system, audio equipment,
a good microphone, monitoring equipment, etc. for your station. Much of this
equipment can be built (such as the transmit/receive system, and much of
the audio equipment, power supplies, etc.) while other components (such as
the microphone, oscilloscope, modulation monitor, etc.) will most likely
be purchased as a completed unit. The choice of what equipment to buy and what
to build is generally based on the interest and skill of the operator.
The most complex piece of equipment in most Amateur stations is the receiver, and few
Amateurs elect to build their own receivers. Most people purchase a receiver
from a Ham Radio store, local Ham flea market, on-line auctions, or through local "Want Ad" type of
publications. These same sources can generally be used to find other
related equipment. Music stores are very good sources of microphones and
other audio equipment, both new and used.
The diagram above shows a complete station, including the receiver. In some
cases, functions may be combined into one unit (such as the modulator and the power supply),
but in many cases, each of the blocks shown is a seperate unit. The choice of
what (if any) blocks to combine is largely a matter of practicality and personal choice.
Generally, it is not a good idea to combine high power RF circuitry with any
kind of low level audio circuitry, as the audio circuits will often "pick up", or
detect and demodulate the RF energy. This will cause serious problems such as distortion,
feedback, parasitic oscillations and other undesired effects.
If a functional
unit can be used for several purposes (such as one modulator / power supply
with several RF amplifiers), that unit (or combination of units) need only be
built once, with provisions made for switching among other parts of the overall
The Transmit/Receive System (Important!)
While not particularly difficult to accomplish, care must be taken to ensure the proper
switching sequence of antenna, transmitter and receiver. If the system is not
properly designed and built, it may
be possible for the transmitter to be producing output power, while the antenna
is in the process of switching from receive to transmit, or visa versa.
A proper sequencer should be used for ALL amateur stations, not just stations
running class E transmitters. Proper sequencing ensures that everything is
in a known state before transitioning from receive to transmit, and back
to receive again.
The switching sequence of operations is different when going from transmit to receive than
it is when going from receive to transmit. When going from receive to transmit,
the following sequence should be used:
When going from transmit to receive, the following sequence is recommended:
- 1a) The antenna is switched from the receiver to the transmitter; the receiver antenna terminals are shorted; the receiver is muted; the RF driver circuitry is activated (if appropriate)
- 1b) All RF driver circuits are activated up to and including the drive to the final RF amplifier. Sufficient time is allowed for these circuits to stabilize (10ms to 100ms typical).
- 2) Power is applied to the modulator / RF amplifier
A simple, practical sequencer circuit is shown here:
- 1) Power is removed from the modulator / RF amplifier. Sufficient time is allowed for whatever power is remaining in the system to be expended (100ms to 300ms typical).
- 2a) The RF driver circuits are deactivated. RF drive is removed from all stages
- 2b) The antenna is switched from the transmitter to the receiver; the receiver is unmuted; the receiver antenna terminals (if previously shorted) are opened.
A full size PDF of this sequencer circuit is Here (sequencer circuit pdf)
Audio Processing, Equalization, Microphones, and other Equipment
If the you are building a transmitter that does not include audio processing circuitry, your setup must
include some type of external audio processing equipment. At minimum this should include:
- A good quality microphone. Good condenser microphones (such as the Behringer B1) are available at relatively low prices, and work exremely well.
- A mic pre-amp. This can be a separate unit, or can be integrated into another piece of equipment. Good quality mic mixers are available at quite low prices. Check ebay and other similar sources.
- A graphic equalizer. Absolutely necessary for getting a proper audio frequency response curve.
- Important: A fast acting audio peak limiter. The peak limiter has the advantage of both making your signal more consistantly modulated, and eliminates distortion on loud audio peaks by reducing their level to a safe value.
A good microphone is essential to good audio quality. Good does not have
to mean expensive! Electret condenser elements are available for only a few dollars.
These little gems generally sound wonderful, if properly connected and physically mounted.
It is of absolute importance that you provide a good wind screen when
using a condenser microphone of any kind. Even a small breath pop will generate
a great deal of output, and will cause distortion, excessive noise on the signal, and
seriously impair the sound.
There are several very good commercial condenser microphones available. Marshall
and Behringer both make a high quality microphone that (at the time of this writing)
cost less than $100.00. Note: Most condenser microphones require Phantom Power in
order to operate. Your microphone preamplifier must be able to supply this
Monitoring your Signal
It is a good idea to monitor your transmitted signal continuously while you
are on the air. Constant modulation monitoring will let you know the
transmitter is working correctly, and that you are providing sufficient
audio to the carrier without overmodulating. Furthermore, you will know
immediately that your audio is in the correct phase with respect to your
voice, microphone, processing and transmitting equipment. Some modulation
monitors provide a peak-hold function, allowing you to know the
peak value of your modulation as well as the current level. This is a very
Headphone monitoring of your audio is very helpful in setting up equalization,
listening to hum, noise and other anomalies on the signal, and for catching
things like loose connections, intermittent problems and items of that
nature. Some modulation monitors provide a headphone output, designed to
allow you to hear your actual modulation.
When monitoring in headphones at the
same time your are speaking on the air, it
is vitally important that you be able to change the phase of the headphones.
Due to bone conduction, you will always hear your own voice, even when
your ears are closed off, while you are speaking.
You want the sounds coming from the headphones
to be in phase with the sounds your ears are receiving directly from your
voice. There is a dramatic difference in the sound you will hear through
headphones, monitoring your own voice, when the sound from the headphones is
in phase or out of phase with what you hear through bone conduction. Be sure
your modulation monitor or monitoring system (if you build your own) has
a headphone phase switch!
Getting more help
The AM community is ready to lend assistance, advice, etc. if you need it, in
getting your station set up. Check the Class E forum, AM Fone and the AM Window
web sites for more details.